The two-pairs of pistons in the caliper BR-R8070-R. SHIMANO ULTEGRA - Flat Mount - Hydraulic Disc Brake - Rear Caliper. Torque: 34.3 N*m (350 kgf*cm, 25 ft.*lbf) 11. 32. and allow to dry. Remove the front brake disc by loosening the screws (A). Code: Description Nm lb-ft Brake caliper bolts (F-250, F-350) 76 56 Brake caliper flow bolt 48 35 Brake caliper anchor plate bolts (F-250, F-350) 225 166 Wheel hub extender nuts 176 130 Brake disc shield screws 11 8. Thanks John. Do not loosen the bolts (E) instead of guide rod bolt. It is designed for use in commercial vehicles on front and rear axle as service, auxiliary and hand brakes. This is for my 65 Mustang. When reassembling use Loctite on the caliper half bolts and torque them to a reasonable spec. 1. Use the special torque adapter, part number 3256B1354, where needed for access to the mounting bolts. 6) with a torque wrench to 10 Nm (89 in.lbs). INSTALL FRONT DISC BRAKE CYLINDER MOUNTING LH (a) Install the cylinder mounting with the 2 bolts. In these cases, thread a bolt with the correct size and pitch into … Fixing bolt to be supplied by the customer. Don't have the manual at work or I'd send you a screen-shot of the page! This translates into even pad and rotor wear because the rotor does not need to flex to one side during braking. 3/8 UNF x 1 bolt. Feb 21, 2009. bike with improper bolt engagement can allow the brakes to disengage from the bicycle, which can lead to a crash and serious injury or death to the rider. FEATURES & BENEFITS. 3. After this, bend open the split pin.Tighten the pad adjusting This manual covers the installation and servicing of the hydraulic disc brake calipers XC4, Closed 2, Open 2 and DH4, and the brake levers Pro and Sport. The service manual I bought online shows the torque setting of 185 ft-lbs for the caliper bracket bolts. Note: New cables will stretch and require adjustment. This includes availability for pneumatic, hydraulic, electric, manual, and failsafe spring-applied thrusters. 3/8 UNF x 1 setscrew. Exercise the emergency brake handle as many time as necessary to restore proper travel and ensure positive engagement of the emergency brake. PAD BREAK-IN It may take anywhere from 20 to 40 complete stops to break in Avid pads. The beam design is relatively simple, and is accurate for both left-hand and right-hand threading. I don’t have 2000 specs, but …. 18 kNm 15. Damper attachment. 32. Front suspension and engine … If necessary, repeat step 6. Lightweight options are available for hub and rotor packages. Torque Specifications Description Nm lb-ft lb-in Brake caliper anchor plate bolts 250 184 — Brake caliper flow bolt 40 30 — Brake caliper guide pin bolts 37 27 — Brake disc shield bolts 18 — 159 Brake flexible hose bracket-to-frame bolt 17 — 150 Brake flexible hose bracket-to-spindle bolt 30 22 — Exhaust the air from the spring brake chambers by using DEC BRAKES DISC BRAKES SHOULD ONLY BE INSTALLED BY SOMEONE ... .lnstall the disc brake pads (21) into the caliper, With the fricticn material facing the rotor (10). I have attached a video review and the written instructions below that you can also check out. Thrusters are available for any type of actuation you desire – pneumatic, hydraulic, electric, manual, and failsafe spring-applied. Tr 46 k 3 Vented Rotor Disc Brakes, w/Aluminum Caliper ... Use 7/16” x 1-1/4” zinc hex bolts, lock nuts/washers and torque to 40 lbs. @ One side of the caliper is actuated to provide clamping force. Hydraulic apply models also available. by these numbers im sure i over-torque all of the calipers i removed. Brake disc. Front Disc Brake (06.03) Brake Systems (06.00) Issue 6, March 2010 Workshop Manual 6-3-1 Brake Systems (06.00) Front Disc Brake (06.03) Description Figure 06.03.01 The front disc brake has a caliper that is attached to the vertical link with two bolts. Description lb-ft. Disc brake caliper pin bolt 42. Caliper disc brakes are a modular system, with torque dependent on the caliper’s clamping force, number of calipers, and the brake disc diameter. CAUTION: Failure to tighten lug nuts (1012) in a star pattern may result in high rotor runout, which will speed up the development of brake roughness, shudder and vibration. .Temp'yarily install wheel and torque ug nuts to manufacturer's specification. • Secure the vehicle on two jack stands, … As an adjuster function indicator; position a 10 mm ring wrench on the adjuster stem, (Fig. The caliper is suitable for use with a disc thickness of 8mm, however, with a revised thruster mounting arrangement, may be used with discs 12.7mm thick. The disc brake basically consists of a rotating circular plate disc attached to and rotated by the wheel hub and a bridge member, known as the caliper, which straddles the disc and is mounted on the suspension carrier, stub axle or axle casing (Fig. Tighten caliper anchor bracket bolts to 88-118 Nm (65-87 lb-ft). mounTinG caliper To TorQue plaTe 1. Vented Rotor Disc Brakes, w/Aluminum Caliper. Install the brake caliper in place over the new brake pads. it is the responsibility of the person installing any brake component or kit to determine the suitabilityof the 22 kNm 159,313 in-lbs. Torque the mounting bolts to 25 ft. lbs. R&H 300.108.04. 15. Brake Rotor Bolt 9 N.m 80 lb in. Torque Specifications. When the pad comes into contact with the brake disc, the caliper is moved on slide pins so that the outer pad also comes into contact with the brake disc. Thrusters are available for virtually any type of actuation you desire. However, unimproved fields, standing water, heavy industrial pollution or infrequent use of the aircraft may necessitate more frequent inspection of discs to prolong the life of the brake lining. 8) pro-ceed with correcting the centring (Fig. ZF 530 Series Caliper Disc Brakes are a floating type design that uses belleville springs to apply the brake and hydraulic pressure to release it. Front caliper bracket to knuckle bolt - 170 ft.lbs. Hey Folks, If anyone is currently installing or performing a front disc caliper conversion, I'm seeking the recommended torque settings for the caliper attachment bolts to the spindle. 11.4(b)).The caliper contains a pair of pistons and friction pads which, when the brakes are applied, clamp the rotating disc, causing … Additional weight savings with the Dura-Light Hub® option. 46. Number, see: For specific Service Part Numbers for each Disc Brake see: www.Knorr-BremseSFN.com www.Knorr-BremseSFN.biz Knorr-Bremse offers a range of specifically designed Exercise the emergency brake handle as many time as necessary to restore proper travel and ensure positive engagement of the emergency brake. Robust gear synchronized adjuster maintains proper … 65. are a floating caliper type and are available in spring apply, hydraulic apply or mechanical apply models. A Figure 3 – Actuator Spring Caging and Removal 2. Align and place caliper over rotor and against torque plate. Front suspension and engine … Torque Specifications. Braking force: 5,000 N - 17,000 N. This brake caliper is designed for heavy-duty applications. WARNING! front disc brake kit heavy duty, vented rotor type gt calipers part number 140-3320 warning installation of this kit should only be performed by persons experienced in the installation and proper operation of disc brake systems. A sliding caliper disc brake has a caliper member which applies friction elements to opposite sides of a rotatable disc and which is slidably mounted on a fixed torque-taking member by a single pin disposed at one side of the caliper. 3. 9) using a In conventional disc brake design, the caliper and torque arm are intercoupled by axially extending pins or shafts relative to which the caliper is movable axially, or the shaft or shafts are carried by the caliper to move axially relative to the torque arm. Check your codes in your glove box to determine which code is correct on the caliper mounting bracket bolts. 1 – Torque plate 2 – Carrier 4 – Caliper Assy. Note: brake mounting plates can have 2 or 4 holes for attaching to the axle. 4.d) Secure firmly the brake to the frame by tighte-ning the nut (A - Fig. Posted September 28, 2017. Fill the reservoir with brake fluid. Ford F250 F350 Super Duty Torque Specifications, Various torque values for 1999-2003 For Truck. (d) Remove the 2 hub nuts. Ensure both torque plate and caliper mounting surfaces are clean and free of loose dirt, corrosion, grease and debris. Apr 1, 2014 (Edited) I replaced my front brake rotors/pads. Bendix Air Disc Brakes provide safety and performance as well as ease of service. 3. … Both wrenches use 3/8″ square drive to accept standard 3/8″ bits. If the disc is difficult to remove, there may be a threaded hole in the hub face of the brake disc to aid in its removal. When using the special torque adapter, use the settings shown in Table B for torque compensation. Torque the fitting bolt 22 ft-lb (29.4 Nm). It is actuated mechanically via a diaphragm brake cylinder or a spring brake actuator. Brake Caliper Mounting Bolt Rear - 15 series - 31 ft lb. BTV is the dynamic component of brake torque which is applied to the spindle as an input. Front and rear caliper brackets are both 80 lbs ft. Front caliper bolts are 16. pneumatic clamping for heavy-duty applications. If the brake hose was removed, torque the union bolt to 21 ft. lbs. Torque is also dependent on the caliper’s clamping force, number of calipers, and the brake disc diameter. Lightweight rotor and torque plate for unparalleled weight savings over similar designs. 20lbs seems pretty light. One of the known mechanical sources of brake torque variation is disc thickness variation (DTV). Loosen the hose eyebolt (B) and caliper mounting bolts (C), then remove the front caliper assembly (A). Check master cylinder to ensure proper fluid level. Repair procedures 1. Remove the front wheel & tire. 2. Loosen the hose eyebolt (B) and caliper mounting bolts (C), then remove the front caliper assembly (A). Do not loosen the bolts (E) instead of guide rod bolt. 3. Remove the front brake disc by loosening the screws (A). After installation, bleed the brake system. Apply thread locker to M17X1.5 guide bolt and torque to 40 - 45 foot pounds. If installation is on a completed trailer, remove tire/wheel. Description (lb/ft) Disc brake caliper pin bolts — Excursion, F-250/F-350 with Ford and Dana axle = 27. On most new GM vehicles, in order to reinstall the caliper bracket you have to have a torque angle gauge and two new caliper bracket bolts. The TW-1.2 has a range of 0–14 Nm (0–140 inch-pounds). Always maintain your bicycle in technically perfect working order. Bolt-on dust shield for easier installation and maintenance. Level Ultimate, TLM & TL (2016-2020) Level, Level T (2016-2019) Predictive Steering Hubs (2015+) Quarq Power Meter. Step 6 - Re-Install OE brake caliper • Slide caliper over disc assembly. Remove the original disc (9) from the hub. Note: brake mounting plates can have 2 or 4 holes for attaching to the axle. Torque specs for front brakes caliper mounting bracket bolts torque 85 ft lbs torque caliper bolts 26 ft lbs.. Drain brake fluid to ½ full level in reservoir. Remove the front wheels. Remove the front brake caliper assembly. Remove the 2 anti-squeal shims from each of the 2 brake pads. Remove the wear indicator from each of the 2 brake pads. Front caliper to bracket bolt - 74 ft.lbs. (Nm) 7 Bleed the brake system. Features Four-Piston Quadraulic™ Disc Brake Caliper Caliper Torque Plate Hub and Rotor Operation 5Section 3: Disassembly Removal Brake Pads Replace the Brake Pads 6 Brake Caliper Rotor Torque Plate Disassembly Brake Caliper 10Section 4: Prepare Parts for Caliper Assembly The bolts are Torque-to-Yield (TTY) fasteners that stretch. 34. The bolts are Torque-to-Yield (TTY) fasteners that stretch. Only show this user. Torque settings 1 Remove the front wheels. 2 Remove the front brake caliper assembly. 3 Remove the front brake pads. 4 Remove the 2 bolts and caliper mounting bracket. 5 Place match marks on the disc and axle hub. 6 Remove the front wheel disc. More ... 18 kNm 194,716 in-lbs. I don’t have 2000 specs, but according to the 2004 Sienna Repair Manual the torque spec for the front brake caliper mounting bolts is 79 ft-lbs and the torque spec for the brake pad pins is 25 ft-lbs. (34 Nm). Loosen the pad adjusting screw and turn the cable adjusting bolts at the brake lever and caliper body clockwise to loosen them. 2. I did and found this, don't forget how handy Google can be! Caliper disc brakes are a modular system, with torque dependent on the caliper’s clamping force, number of calipers, and the brake disc diameter. Torque Specifications Rear. SECTION 206-03: Front Disc Brake. There must be 9-13 mm of mounting bolt thread engagement when mounting brake calipers to forks and frames either with or without brackets and/or spacers. Fail-safe disc brakes are also able to handle higher disc and pad surface temperatures during an e-stop and dissipate heat faster than industrial drum brakes. 7/16 UNF bolt. Install the new brake pads. Caliper Mounting Bracket Bolt Rear - JC5/JH5 - 148 ft lb, JH6 - 122 ft lb, JH7 - 221 ft lb, NYS - 148 ft lb. Front suspension and engine mounting bracket to frame. Brakes, front disc brake caliper anchor plate bolts (2) 166 lb/ft, 225 Nm : Brakes, rear disc brake caliper anchor plate bolts (2) The MICO ® Caliper Disc Brake line is divided into the following series: 515 Series. (29 Nm). 16. 65. in the construction of caliper disc brakes. For reference purposes the Pro disc brake is identical to a Closed 2 caliper supplied with a Remove the front wheel & tire. by these numbers im sure i over-torque all of the calipers i removed. Check master cylinder to ensure proper fluid level.
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